Advantages
High automated production capacity: Maximum speed of 4200 bottles/hour for 1L bottles; maximum speed of 3600 bottles/hour for 5L bottles.
Use high-flow magnetic gear pump for metering, ensuring fast dispensing speed and high filling accuracy.
Universal design for 0.5-5L bottles, enabling multi-purpose use.
Innovative design ensures changeover between different sizes, saving time, labor, and increasing efficiency.
Product parameters can be set and operated on the touchscreen, with the ability to store 10 product and switch between them with a single button.
The entire machine uses an absolute servo control system, ensuring precise filling and position adjustment; the touch screen operation is simple.
The bottle divider and merging conveyor use a natural flow separation method to separate and merge bottles.
Optional functions: CIP (Clean-In-Place) circulation cleaning function from nozzle to tank; Tank equipped with CIP cleaning function.
Auto 12 Heads Two Lane filling machine Features
Utilizes a large-size touch screen, PLC, and absolute servo system for automated control of the entire machine.
12 sets high-flow-rate absolute gear pumps driven by absolute servo motor for precise metering and rapid dispensing.
12 sets of pneumatic nozzles enable submersible dispensing, suppressing material foaming and overflow from the bottle mouth.
The lifting and lowering of the pneumatic nozzles is driven by absolute servo motors, automatically setting the nozzle waiting position according to the bottle height to save nozzle action time and improve production efficiency.
The pneumatic nozzles are equipped with a dedicated CIP (Circulation In-Place) cleaning pipeline with manual valve control, enabling automatic circulation cleaning of nozzles, pipelines, and tank.
Equipped with an anti-drip tray to prevent liquid falling from the nozzle onto the conveyor; no need adjustment of the drip tray position is required when changeover.
The left and right positions movement of the pneumatic nozzles are controlled by a screw mechanism; when changeover, simply rotate the hand wheel (or use a power tool for quick adjustment) to automatically align the nozzle and bottle mouth, easily achieving rapid changeover.
Two Lanes filling design, with each lane filling independently, increasing the buffer space for bottle feeding and filling.
All hoses are food-grade; stainless steel explosion-proof hoses are also available as an option.
The entire machine is equipped with a protective cover for enhanced personnel safety and a more aesthetically pleasing design.
Functionally, it includes production statistics, recipe storage, IO visualization, bottle blockage detection, CIP cleaning, and interlocking control.
The entire machine is constructed of 304 stainless steel, ensuring hygiene and easy cleaning.
Tank (optional)
Tank size 100-500L is optional, if the user does not have a tank, it can be ordered for option. The filling machine does not need to be equipped with a tank and can automatically suck liquid from the user's turnover tank.
Equipped with a spherical spraying device, the inner wall of the storage tank can be cleaned by high-pressure spray cleaning fluids when performing CIP cleaning.
Equipped with a centrifugal pump to perform CIP cycle cleaning,
Equipped with a liquid level detection device to automatically control the user's liquid feeder to automatically feed liquid to tank
Pneumatic ball valves control the opening and closing of the feeder
The bottom of the tank is equipped with a manual discharge valve, which is convenient for discharging liquid in the tank after cleaning.
The discharge pipes are all stainless steel and are connected by quick-release snaps
Stainless steel material is easy to clean
Specification
Model No. | DLF200-12QSH |
Filling range | 0.5-5L |
Capacity | 1L: 4200BPH; 5L: 3600BPH |
Pump type | High flow magnetic gear pump, SUS316L |
Pump flow rate | ≤ 45L/min/pump (water). |
Filling accuracy | ≤±0.3% |
Pump Quantity | 12 sets |
Nozzle size | Pneumatic Nozzle Φ12mm |
Bottle Size | 0.5-5L bottles |
Power Source | AC380V; 50/60Hz; 3P |
Air source | 6-8Kg/cm²; 0.5m³/min. |
System control | HMI+PLC+ servo system |
Display | Touch screen |
Chain width | 115mm |
Dimension | 6000x1600x1850mm |
Packing Size | 12 Heads Filler:3900x1950x2000mm Net/Gross Weight:2000kg/2800kg Bottle Divider: 3300x1750x1350mm Net/Gross Weight: 500kg/600kg 500L Tank : 1400x1250x1400mm Net/Gross weight: 200kg/300kg |